The production process and quality control points of the woven Patch/Badge—The great ultimate FQA Guide update 2024
The production process and quality control points of the woven Patch/Badge
1, The woven patch product is actually a product derived from the woven label.
The fabric production in the early stage is the same as the woven label.
If you need to weave a high definition designs. It is also necessary to set high density organizational structure in fabric production. Use super-fine yarn.
2, After the fabric production, it is necessary to compound the fabric and the Lining (or paper or iron on) together to play a shaping role.
iron on backing if needs. It also requires hot melt adhesive to be combined with the fabric.
Here I recommend using a slightly thicker paper or lining or glue. Don’t lose more than you gain to save that little cost.
Because if the composite adhesion is not good, it will lead to falling off. The flatness of the entire patch is affected.
This step also needs to pay attention to the temperature control during the recombination.
If the temperature is too low, the hot melt adhesive can not be completely melted, affecting the bonding effect.
Too high a temperature will cause the entire fabric surface to shrink.
3, Next is the need for laser cutting. This step is also critical.
It is mainly to control the uniformity of laser cutting. If the patch is uneven, the whole patch is defective.
And to control the temperature of the laser too. Be careful not to blacken the edges
4, The last step is to merrow border , the edge is very important, the worker’s skill determines the level of the entire edge.
And the tightness of the edge of locking.
